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Manufacturing Execution System
PROTON Manufacturing SolutionDepartment
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MES - Objectives
PALC PROTON AUTOMATED LINE
CONTROLPTOS PROTON TRACKING &
ORDERING SYS
To im!ovem"#$%"ct$!i#e'cie#c( i#
!o)$ctio# "#)*oistic !ocesses+
To be "b*e toe!%o!m s(stemi#te!"tio# ,it
e.isti#m"#$%"ct$!i# /sos 0oo! s(stem+
To !ovi)e "cc$!"te& time*( i#%o!m"tio#o% !o)$ctio# "#)
t!"c1 veic*e st"t$s2!e"*-time / isto!(3vi" !eo!ts 2,ebsite3+
To e!%o!m m$*timo)e*!o)$ctio#+
To !ovi)e 0e.ib*e
"#) sc"*"b*eso*$tio#%o! te ote! %$t$!e!o)$ctio# o% #e,v"!i"#t i# PROTON"s "#) ,e#
!e4$i!e)+
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5 PALC S(stem ,"s )eve*oe) b( LGCNS Ko!e" i# 6778
HMMA (Alabama, USA)Ove!"** 96UP: ,it mi.e) !o)$ctio# ; Sos 2P!ess< =o)(< P"i#t< ASM $#itsMits$bisi PLC2B-Se!ies3
T,o,"( comm$#ic"tio# ,ite4$ime#t 2Robot3
Po1"(o1e "t
e"c *i#e
?$** !oo% s(stem to
"voi) $m"# mist"1e
Assemblyreporting
status
.eal/Time
System!apability
0Mi1 Model00C230
Assemblya!hieement
update toSAP
Tra!ing0Plannin
'ody ShopSystem +normation
=o)(S-o
&ully+ntegratedwith .obot
456Automated
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Oe!"tio# =o)( So 2Co#t+3
P"C Ar!hite!ture7
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Oe!"tio# P"i#ti# So
P!o)$ctio# Mo#ito!i#2Tot"* I#%o+ =o"!)3
Hardware
R?ID S(stem 9 !e")e!s/ ;77 t"
6 $#itsMits$bisi PLC
T,o,"( comm$#ic"tio# ,ite4$ime#t 2Robot3
P=S S(stem P"i#te) =o)( Sto!"e
C"me!" INS#" 2Im"e3
Co#cet@ R?ID
R?ID T" / E4$ime#t / Co#ve(o!
B$"*it( Co#t!o* - PDDM
Assemblyreporting
status
'ased on.&+3 Trigger
System!apability
0Tae/+n$#ut0
0%+* Snape0
Assemblya!hieement
update to
SAP
Prod#rdering 8
Tra!ingmethod
.&+3
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Oe!"tio# T!im & ?i#"* So
P!o)$ctio# Mo#ito!i#2Tot"* I#%o+ =o"!)3
Hardware
S?CUI P!o)$ctio# Reco!)i#
BC UI ?i#"* I#sectio# 2LULUS3
S(#c!o P!i#te! Loistic Oe!"tio#
6K Teste! P!ovi)eP"!t M"!1 D"t"
;$ Mits$bisi
PLC
T,o ,"( comm$#ic"tio#,it !obot "#) co#ve(o!
T!im&
?i#"*
Co#cet@ Se4$e#ce No 2?I?O3
Co#ve(o! / IPC
B$"*it( Co#t!o* ?i#"* I#sectio#
Assemblyreporting
status
.eal/Time
System!apability
03ata%eri9!ation :
-ngine $Serial *o $
Assemblya!hieement
update toSAP
Tra!ing0Plannin
Trim 8 &inal ShopSystem +normation
Method o3ata
Transa!tion
;56Automated456 Manual
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Part Installation F3/1K and Part Installation F1
- This system gather the major art!s serial no and the "#$ of vehicle and this system %ill
check the verification of the dulication of the art!s serial no and the format of the art!sserial no&
- Process flow'
i& Scans the (arcode la(el )"#$*
ii& +ngine, Transmission and the
other art on the #S&
iii& .erator %ill check the vehicle
information&
iv& Click #nstall (utton then the system
%ill kee the data to the data(ase&
Sample System +ntera!e
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Oe!"tio# - Moto!oo*
+tem 3es!ription
Moto!oo* I#P!ocess )o#e t!$ m"i# to** "te ,ic co#t!o* b( .e) sc"##e! 2Nom"#o,e!3
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MES S(stem I#te!"tio#
Produ!tion #rdering
Planning datadownloadA!tual data upload
a!tual status
Poayoe (&ull ProoSystem
M-S
-uipment
(.obot $
Coneyor)
SAP
System
?arrantySyste
m
-uipment(@2
Tester$
*ameplat $P'S
System
2"'
System
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