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Transcript of STLE VDU Presentation
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Vacuum Distillation Aluminum Cold Rolling Oil
By Mohammed AlbedourFiltertech, Inc. USA
STLE 2014 Lake Buena Vista, FL
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FILTERTECH, INC.Established: 1969 Employees 60 Manufacturing Space: 40,000 FT² Office Space: 12,000 FT²
Headquarters: Manlius, NY (Syracuse)West Region Office: Tempe, AZ (Phoenix)
Representatives Domestic & International:(5) Domestic, (10) International
Web Site: www.filtertech.com Email: [email protected]
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Filtration Equipment For The Aluminum Mills Coolants
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Filters all types for the Aluminum hot mill emulsion
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Centrifuge Systems for viscous oil
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VACUUM DISTILLATION UNITVDU
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Vacuum Distillation
• This presentation Focus • What is distillation• The purpose of distillation • The purpose of vacuum distillation
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What is distillation:
• Distillation is the process of evaporating a liquid, then cooling the vapors to condense and collect them
• The purpose is to purify the liquid leaving behind all the other contaminants
• The distillation as a purifying method is based on the difference of the boiling points of the oil or liquid to be distilled from that of the contaminants.
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Vacuum Distillation:
• Distillation under reduced pressure to below atmospheric pressure is called vacuum distillation.
• The boiling point of the liquid will decrease as the pressure decreases. The lower the pressure or (the higher the vacuum) the lower the boiling point.
• Lowering the boiling point reduces the heat of vaporization or the amount of energy needed to purify the desired liquid
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VDU Flow Diagram and Main Components
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Vacuum Distillation Unit (VDU) Operation
The operation consists of the following three cycles:
Process CycleCook down CycleBottoms discharge cycle
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UTILITIES REQUIREMENTS FOR 100 GPH
ROLLING OIL RECOVERY VACUUM DISTILLATION UNIT
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ELECTRIC ENERGY 460VUSER MAXIMUM KW
DEMAND% OPERATING TIME AVERAGE KW DEMAND
Bottoms Heaters 70 75% 52.50
Bottoms Pump 5.59 100% 5.59
Distillate Pump 1.12 100% 1.12
Still Feed Pump .25 50% .12
Vacuum Pump 9.86 100% 9.86
TOTALS 86.82 69.19
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COOLING WATER
USER MAXIMUM GPM % OPERATING TIME AVERAGE GPM
Distillate Cooler 20 100% 20
Vacuum Pump 12 100% 12
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CHILLED WATER
USER MAXIMUM GPM % OPERATING TIME AVERAGE GPM
Vent Cooler 10 100% 10
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0 5 10 15 20 25 30 35 40 45 500
50
100
150
200
250
Clean Oil Sample
TEMP (ºC)
VOL. (ML)
VACUUM mmHg
Time-Minutes
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0 5 10 15 20 25 30 35 40 45 500
20
40
60
80
100
120
140
160
180
200
Used Oil Sample
TEMP (ºC)
VOL. (ML)
VACUUM mmHg
Time - Minutes
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1 2 3 4 5 6 7 8 9 101112131415161718192021222324252627282930313233343536373839404142434445464748
0
50
100
150
200
250
300
Used Engine Oil
TEMP (ºC) LIQUID
TEMP (ºC) VAPOR
VOL. (ML)
VACUUM mmHg
Time in min.
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New Oil VS Used Oil
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Recovered Oil VS Used Oil
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Recovered Oil VS New Oil
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Bottoms
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VDU 100 COST ANALYSIS
BASE UNIT PRICE INST Total cost Adjusted cost capacity / year**
VDU-100 GPH STD $326,000.00 $30,000.00 $356,000.00 677,600
Value / Gallon ***Virgin Oil Estimated operating cost
Recovered Oil Net Value Misc. Net Saving
$5.29 $0.45 $4.84 $0.50 4.34
Processed Oil Per Year 50,000 100,000 200,000 300,000 400,000
Total Pay Back Per Year $217,000.00 $434,000.00 $868,000.00 $1,302,000.00 $1,736,000.00
Pay Back In Months 20 10 5 3 2
**Capacity Calculated Using: DAY = 22 HOURS Month = 28 days and the year = 11 months
***Oil Price Provided By Skana Aluminum