Oct 2010 ASHRAE PICV Presentation

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    PICV Seminar

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    AgendaAgenda

    1 . Pr e c i s io n 

    2 . S im p l e 

    3 . Fl e x i b l e 

    4 . En e r g y s a v i n g s 

    5 . Su m m a r y 

    extra Re f e r e n ce s 

    1 . Pr e c i s io n 

    2 . S im p l e 

    3 . Fl e x i b l e 

    4 . En e r g y s a v i n g s 

    5 . Su m m a r y 

    extra Re f e r e n ce s 

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    1. Precision1. Precision

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    WhatWhat is PICV?is PICV?

    Two in one

    Simple setting

    Perfect balance

    Perfect control

    Cost saving

    Compact design

    Two in one

    Simple setting

    Perfect balance

    Perfect control

    Cost saving

    Compact design

    PrecisionPrecision

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    A control valve…AA controlcontrol valvevalve……

    How does it work?How does it work?

    PrecisionPrecision

    ...and a differential pressure controller...and a...and a differentialdifferential pressurepressure controllercontroller

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    The differential pressure controller keeps a

    constant pressure across the control valve

    TheThe differentialdifferential pressurepressure controllercontroller keepskeeps aa

    constantconstant pressurepressure acrossacross thethe controlcontrol valvevalve

    How does it work?How does it work?

    Cv x √∆pCCv xv x √∆√∆ppconstantconstantconstantQ =Q =Q =

    PrecisionPrecision

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    So, stable control with maximal precisionSoSo,, stablestable controlcontrol withwith maximalmaximal precisionprecision

    How does it work?How does it work?

    Conclusion:

    Constant ∆p across the control valve, resulting in accurateflow limitation and 100% authority.

    PrecisionPrecision

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    Facts:Long stroke

    No 100% authority each setting

    Facts:Long stroke

    No 100% authority each setting

    PICV designconcept A (example AB-QM)PICV designconcept A (example AB-QM)PICV conceptdesign BPICV conceptdesign B

    MMM

    PrecisionPrecision

    Facts:limiting the stroke

    100% authority at each setting

    Facts:limiting the stroke

    100% authority at each setting

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    PICV concept BPICV concept BPICV concept APICV concept A

    MMMMMM

    M

    10V

    0V

    M

    10V

    0V

    PrecisionPrecision

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    Uitleg:

    -100% autoriteit

    -door verkorten van slaglengte

    Test and research organisation BSRIAtested different PICV Brands !Test and research organisation BSRIATest and research organisation BSRIAtested different PICV Brands !tested different PICV Brands !

    PrecisionPrecision

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    AvailibilityAvailibility

    Types ½ “ till 10” 

    Control flow from 0.8 GPM till 1232 GPM

    Types ½ “ till 10” 

    Control flow from 0.8 GPM till 1232 GPM

    8” – 10” 88” ” –– 1010” ” 1/2”- 1 ¼” 1/21/2” ” -- 11 ¼” ¼”  1 ½” – 4”  11 ½” ½” –– 44” ”  5” – 6”  55” ” –– 66” ” 

    PrecisionPrecision

    New !New !New !

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    2. Simple2.Simple

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    07/10/2010 13

    SelectionSelection

    Selection is dependent only on the flow

    No calculation

    Selection is dependent only on the flow

    No calculation

    66 GPM

    2 ½”3”

    SimpleSimple

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    CalculateCalculate the setting:the setting:

    QQmaximummaximum (AB(AB--QM)QM) _____________  _____________ QQDesignDesign XX 100%100%

    Setting /Setting / SelectionSelection

    ExampleExample::

    Design =Design = 2.4 GPM2.4 GPM

    ½”½” valvevalve,,

    maxmax flowflow = 4 GPM= 4 GPM

    SimpleSimple

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    CalculationCalculation::

    2.4/4 x 100% =2.4/4 x 100% =

    60%60%

    Setting /Setting / selectionselection

    Simple:

    In the whole range settingis done on percentage !

    Simple:Simple:

    In the whole range settingIn the whole range setting

    is done on percentage !is done on percentage !

    SimpleSimple

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    PICV saves money at every stage:PICV saves money at every stage:

    Calculation

    Installation / Commissioning

    Daily use

    Calculation

    Installation / Commissioning

    Daily use

    SimpleSimple

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    CalculationCalculation

    NoNo CCvv calculationscalculations neededneeded !!

     v

      pC Flow   Δ=

    SimpleSimple

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    Save money on calculationsSave money on calculations

    A=Δp open valve

    Δp closed valve

    (x 100%)

    Recommendation: A > 0.5

    Time saving on calculation: No Authority calculationsneeded, just selection

    Time saving on calculation: No Authority calculationsneeded, just selection

    To calculate a normal control valve you need to size theCv value and the Authority

    To calculate a normal control valve you need to size theCv value and the Authority

    SimpleSimple

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    Savings during installation/commissioningSavings during installation/commissioning

    Possible savings:

    • Installation time ½” valve

    approx. 70 minutes

    • Installation time 1 ½” approx. 80 minutes

    • Installation time 3” approx. 120minutes

    • Commissioning (normally atleast 15 min./valve)

    Possible savings:

    • Installation time ½” valve

    approx. 70 minutes

    • Installation time 1 ½” approx. 80 minutes

    • Installation time 3” approx. 120minutes

    • Commissioning (normally atleast 15 min./valve)

    Terminal Unit

    SimpleSimple

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    InIn variablevariable flowflow systemssystems thethe

    availableavailable differentialdifferential pressurepressure

    variesvaries

    Savings during daily useSavings during daily use

    SimpleSimple

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    BecauseBecause ofof thisthis thethe

    roomtemperatureroomtemperature willwill fluctuatefluctuate

    and the actuator has toand the actuator has to

    compensatecompensate for for thatthat

    Savings during daily useSavings during daily use

    SimpleSimple

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    Because the PICV

    automatically corrects for 

    varying pressures…

    BecauseBecause the PICVthe PICV

    automaticallyautomatically correctscorrects for for 

    varyingvarying pressurespressures……

    Savings during daily useSavings during daily use

    SimpleSimple

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    … the actuator needs

    much less movements to

    maintain a constant

    roomtemperature.

    …… the actuatorthe actuator needsneeds

    muchmuch lessless movementsmovements toto

    maintainmaintain a constanta constant

    roomtemperatureroomtemperature..

    Savings during daily useSavings during daily use

    SimpleSimple

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    So: More stable

    roomtemperatures and a

    longer actuator life span.

    SoSo: More: More stablestable

    roomtemperaturesroomtemperatures and aand a

    longer longer actuatoractuator lifelife span.span.

    Savings during daily useSavings during daily use

    SimpleSimple

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    3. Flexible3. Flexible

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    Fancoil unit cooling heating Fancoil unit cooling heating

    PICVPICV applicationsapplications

    FlexibleFlexible

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    PICVPICV applicationsapplications

    • AHU cooling/heating•• AHUAHU coolingcooling / /heatingheating

    FlexibleFlexible

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    4. En e r g y s a v i n g s 4. En e r g y s a v i n g s 

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    SavingsSavings

    Efficient

    production of heat/cool

    Efficient pumping

    Efficient temperturecontrol

    Valves cost is typcally lessthen 2% of total investment

    in mechanical equipment,

    however sound hydronic

    yields high efficency of 

    capital investment.

    Energy SavingsEnergy Savings

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    Energy saving potentialEnergy saving potential

    40%

    30%

    25%

    5%

    Chiller

    Fans

    Pumps

    Other

    Avoid low dt

    syndrome

    Variable primary –

    more efficient

    chiller operation

    Variable flow

    Dynamic flow

    limitation

    Better temperature

    control allow higheraverage temperature –

    thus decrease total

    energy usage

    Energy SavingsEnergy Savings

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    Ashrae ArticleAshrae Article

    Facts*:

    Most (80%) of complaint are of thermal sensation nature.

    In average 20% of maintenance cost are due to solving those complaints.

    According to survey made on 280 th m2, with 7.500 occupants there were 2300complaints out of which 1650 were thermal sensation caused by poor controlperformance and HVAC faults. In average 1,8 hours of maintenance work wasspend for one complaint, meaning almost 3.000 man hours per year – in thisparticular case 20% of all energy costs.

    *Extracts from article: Predicting the Frequency and Cost of Hot and Cold Complaints inBuildings,Clifford C. Federspiel, Ph.D., Associate Member ASHRAE

    Facts*:

    Most (80%) of complaint are of thermal sensation nature.

    In average 20% of maintenance cost are due to solving those complaints.

    According to survey made on 280 th m2, with 7.500 occupants there were 2300complaints out of which 1650 were thermal sensation caused by poor controlperformance and HVAC faults. In average 1,8 hours of maintenance work wasspend for one complaint, meaning almost 3.000 man hours per year – in thisparticular case 20% of all energy costs.

    *Extracts from article: Predicting the Frequency and Cost of Hot and Cold Complaints inBuildings,Clifford C. Federspiel, Ph.D., Associate Member ASHRAE

    Energy SavingsEnergy Savings

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    Temparature control performanceTemparature control performance

    Benefits of good temperature control can be seen in:

    • Less claims and cost related to them

    • Energy savings due to improved temperature setting policy thatallows smaller temperature difference between building and itssurounding

    Benefits of good temperature control can be seen in:

    • Less claims and cost related to them

    • Energy savings due to improved temperature setting policy thatallows smaller temperature difference between building and itssurounding

    Energy SavingsEnergy Savings

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    σmean temperature σ

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    Better control means

    less possibility for claim

    Better control means

    allows to change settingpolicy keeping same

    claim ratio but increase

    mean temperature and

    thus reduce heat

    transfer fromsurrounding

    A

    C

    DB

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    Standard deviation of room temperature

         N    u    m     b    e    r    o     f    c    o    m    p     l    a     i    n     t    s

    Slow rate of change

    Fast rate of change

    Result of survey - Predicting complaints

    Good

    Bad

    Energy SavingsEnergy Savings

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    Diagnostic Logger

    Coil Water

    TempIn & Out

     Air Temp In  Air Temp Out

    AB-QM Energy SavingsAB-QM Energy Savings

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    watersensor

    airsensor

    data

    logger 

    Data loggerData logger

    AB-QM Energy SavingsAB-QM Energy Savings

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    Set up Hydronic AnalyzerSet up Hydronic Analyzer

    FCU /AHU

     AB-QM

    M

    Traditional controlvalve with circuitsetter 

    FCU /AHU

    AB-QM Energy SavingsAB-QM Energy Savings

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    SavingsSavings

    Savings as a result of the cases compares to

    conventional solution:

    • Pump: from 10% to 50%

    • Control performance: 5 to 10% on total energy• Chiller/boiler: 10 to 25% increased efficiency

    Savings as a result of the cases compares to

    conventional solution:

    • Pump: from 10% to 50%

    • Control performance: 5 to 10% on total energy• Chiller/boiler: 10 to 25% increased efficiency

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    5. Summary5. Summary

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    SummarySummary

    1 . Pr e c i s i o n 

    100% authority at each flow(setting)

     Accurate at low P 

    2 . Si m p l e 

    Easy selection

    No calculation on kv and authority needed.

    Only setting the flow 

    3 . Fl e x i b le 

    For each application we have a sollution

    4 . En e r g y sa v i n g s 

    With PICV can be saved on energy, so money 

    1 . Pr e c i s i o n 

    100% authority at each flow(setting)

     Accurate at low P 

    2 . Si m p l e 

    Easy selection

    No calculation on kv and authority needed.

    Only setting the flow 

    3 . Fl e x i b le 

    For each application we have a sollution

    4 . En e r g y sa v i n g s 

    With PICV can be saved on energy, so money 

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    6. Re f e r e n ce s 6. Re f e r e n ce s 

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    Rabobank HQ,The Netherlands

    World Expo PerformanceCenter, Shanghai, China

    Airbus Hangar, France

    Deutsche Bank, Germany

    Head office of W.SAtkins, Dubai -

    United Arab Emirates

    Sea Towers Gdynia,

    Poland

    South DanishUniversity, Denmark

    AB-QM ReferencesAB-QM References

    UMKC Student Union Building,

    Kansas City, United States

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    Questions?Questions?