MJ Presentation

25
Schiller Park, Illinois El Paso, Texas Monterrey, Mexico

Transcript of MJ Presentation

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Schiller Park, Illinois

El Paso, Texas

Monterrey, Mexico

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USA

3900 Wesley Terrace 1455 VanderbiltSchiller Park, Illinois 60176 El Paso, Texas 79935

150,000 sq. ft. 80,000 sq. ft.

Mexico

Av. Luis Donaldo Colosio 202-C Parque Industrial el Sabinal Apodaca, Nuevo Leon, 66645

80,000 sq. ft.

Facilities & Locations

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MJ Celco Industries Served

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MJ Celco Stamping

150,000 sq/ft Floor Space

175 Employees

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Stamping - Schiller Park, IL

Stamping Presses

Ton Make Type800 Blow Straight Side500 Stamptec Straight Side 500 Clearing Niagara Straight Side400 Brown Boggs Straight Side 300 Verson Straight Side200 Brown Boggs Straight Side 200 Verson Straight Side 200 Brown Boggs Straight Side 200 Verson Straight Side 200 Brown Boggs Straight Side200 Brown Boggs Straight Side 200 Verson Straight Side 150 Niagara Straight Side 150 Minster Straight Side150 Verson OBI150 Verson OBI110 Stamtec OBI 110 Verson OBI110 Verson OBI

Quality Control EquipmentBrown & Sharpe Hexagon Metrology C.M.M. Hertzler Software for variable attributesRockwell Hardness Tester Associated Research AC Hypot TesterMaterial Plating Thickness tester Granite Surface Plates (various plates)Digimatic SPC Height Gages (multiple) Digimatic SPC Calipers (multiple)Digimatic SPC Micrometers (multiple) Gage Blocks (various)Go / NoGo Gages (various) Pin GagesMisc. Bench and measuring tools (various)

Assembly and Misc. Equipment2 Customized weld machines1 Robotic Weld Cell5 20 KVA spot welders3 30 KVA spot welders4 50 KVA spot welders1 75 KVA spot welder2 100 KVA spot welders1 TIG welder6 Tapping Centers4 Riveting machines3 Haeger insertion machines2 PEMserter machines1 Brake Press1 Shear1 Large Vapor DegreaserTool Building and Repair Facility35 Coil Feeds, Straighteners & Reels2 Pro-Engineer CAD Stations3 AutoCAD 2002 CAD Stations

Stamping Presses

Ton Make Type110 Bliss OBI 105 Bliss Straight Side 100 Warco OBI100 Warco OBI 100 Verson Gap 100 South Bend OBI 90 Stamtec OBI 90 Walsh OBI 90 Walsh OBI 90 Walsh OBI 75 Minster OBI65 Stamtec OBI 65 Walsh OBI 65 Walsh OBI 65 Walsh Inclinable 60 Johnson Straight Side 60 South Bend OBI 60 Federal OBI

Equipment List

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MJ Celco Fabrication

Mitsubishi Laser Centers

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MJ Celco Fabrication

Amada CNC Press Brakes and Turret Presses

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Metal Fabrication – Schiller Park, ILFabricating Equipment

1 – Mitsubishi 2512LVP 3500W Laser102” x 50” Auto-Pallet Change Table

1 – Mitsubishi 2512LVP 3500W Laser102” x 50” Single Table

1 – Mitsubishi 2515LXP 2500W Laser102” x 50” Auto-Pallet Change Table

1 – Amada Vipros 368 Turret Press33 Ton hydraulic, 4 auto indexes, brush table

1 – Amada Vipros 345 Turret press33 Ton Hydraulic, brush table

2 – Amada Pega 345 King Turret Presses33 Ton with 58 Tooling Stations

1 – Mitsubishi Hydraulic 330 Ton Press Brake10’ bed, Auto Back Gage

5 – Amada RG80 Press Brakes 88 Ton 8’ - 3-Axis Auto Back Gage

1 – Amada RG100 Press Brake 110 ton10’ - 3-Axis Auto Back Gage

2 – Amada RG50, Press Brake 50 ton6’ – CNC Auto Gageing

2 – RG 35 Press brakes 35 ton4’ – CNC Auto Gageing

1 – Dreis&Krump 6L8 Press Brake 100 ton 8’3 – Dreis&Krump M=135 press Brakes 15 ton1 – DiAcro 14-72 Press Brake 35 Ton 5’ length1 – DiAcro 16-36 Press Brake 12 Ton 3’ length1 – Guifil PE1530 Press Brake 30 ton 5’ length1 – Wysong H2052 Press Brake 20 ton 4’ 1 – Greenerd Hydraulic Press HPB-15 Ton1 – 75 Ton Minster OBI Punch Press

Quality Control Equipment & SoftwareMC Diamond Soft Laser SoftwareMetalMation Turret SoftwareVirtek Laser Scanning CenterMisc Bench and Measuring Tools1 – Rockwell Hardness Tester1 – Granite Surface Plate1 – Digital Height Gage2 – Digital Calipers1 – Gauge Block Set1 – Pin Gage set

Assembly and Misc Equipment2 – 30 KVA Spot Welders2 – Tig Welders2 – Haeger Hardware Insertion Machine3 – Tapping Machines1 – 96” Shear2 – Time Saver1 – Riveting Machine2 – Belt Sanders1 – Band Saw1 – Bridgeport Mill1 – 6” x 12” Surface Grinder1 – Drill Press1 – Torit Dust Collector

Equipment List

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MJ Celco - El Paso - TX

80,000 sq/ft Floor Space

45 Employees

5 Acres of expansion space available

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El Paso - TX

Stamping Presses

Ton Make Type600 Brown Boggs Straight Side 600 Brown Boggs Straight Side 600 Brown Boggs Straight Side600 Blow Straight Side 400 Brown Boggs Straight Side 200 Niagara Straight Side200 Niagara Straight Side200 Niagara Straight Side200 Verson Straight Side200 Verson Straight Side150 Verson O.B.I. 150 Niagara Straight Side100 South Bend O.B.I.90 Verson O.B.I.75 Niagara Straight Side 75 Niagara Straight Side65 Walsh O.B.I.65 Walsh O.B.I.28 ton US Baird #28 Multi-Slide33 ton US Baird #33 Multi-Slide

Quality Control EquipmentMitutoyo 20”x 20” C.M.MHertzler Software for variable attributesOptical ComparatorRockwell Hardness TestersGranite Surface Plates (various plates)Digimatic SPC Height Gages (multiple)Digimatic SPC Calipers (multiple)Digimatic SPC Micrometers (multiple)Gage Blocks (various)Go / NoGo Gages (various)Pin GagesMisc. Bench and measuring tools (various)

Assembly and Misc. EquipmentTool and Die Repair Facility1 Large Vapor Degreaser1 Roto-Finish 52 inch Deburring Machine1 Roto-Finish 49 inch Deburring MachinePre-finished Material Handling & Processing Equipment1 Brake Press10 Tapping Units1 50 KVA Welder2 Pem Setters1 ShearSide Secondary Assembly Facilities18 Coil Feeds, Straighteners, and reels3 Air knifes with Heat Tunnels

Equipment List

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Monterrey - Mexico

MJ Celco Mexico is a complete manufacturing facility with in-house tool room support.

80,000 sq/ft Floor Space

110 Employees

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Monterrey, Mexico

Stamping Presses

Ton Make Type600 Stamtec Straight Side600 Blow Straight Side300 Verson Straight Side 250 Brown Boggs Straight Side 200 Minster Straight Side150 Niagara Straight Side100 Minster Straight Side100 Minster Straight Side 90 Minster O.B.I.88 Minster O.B.I. 60 Minster O.B.I. 60 Federal O.B.I. 60 Rouselle O.B.I.45 Clearing O.B.I.

Quality Control EquipmentBrown & Sharp Hexagon Metrology C.M.MHertzler Software for variable attributesOptical ComparatorRockwell Hardness TestersGranite Surface Plates (various plates)Digimatic SPC Height Gages (multiple)Digimatic SPC Calipers (multiple)Digimatic SPC Micrometers (multiple)Gage Blocks (various)Go / NoGo Gages (various)Pin GagesMisc. Bench and measuring tools (various)

Assembly and Misc. EquipmentTool and Die Repair and Maintenance FacilityPre-finished Material Handling & Processing Equipment2 - 30 KVA spot welders1 Haeger Hardware Insertion Machine1 Speedycut Multitapper1 Brake Press1 Shear12 Coil Feeds, Straighteners, and reels1 Roto-Finish 49 inch Deburring Machine

Equipment List

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Tooling & Engineering

Work closely with Tool & Engineering, and other specialty tool shops, as needed.

Evaluated off-shore, and other lower cost tooling options.

15,000 sq.ft. shop with 4 wire EDM machines and 3 CNC machining centers.

Building tools for over 40 years. Solid Works, Autocad, Diemaker, and MasterCam

systems. Design failure analysis software being utilized.

3D Tooling / Modeling and Gauge construction available.

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Tooling & Engineering

Wire EDM CNC Machining centers

15,000 sq. ft. facility

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Tooling & Engineering – Schiller Park, ILVMC

1 – Fadal-VMC6535 Milling Center 65 x 35 2 – Fadal-VMC4020 Milling Center 40 x 20

WIRE MACHINES

1 – Fanuc-O-1iB 21.7 x 14.6 Travel2 – Fanuc-O-1iC 21.7 x 14.6 Travel1 – Fanuc-W2 19.7 x 13.7 Travel1 – Fanuc-355R 19.6 x 13.7 Travel

SURFACE GRINDERS

6 – Mitsui-MSG-200H 18 x 10 x 15.753 – Boyar-Schultz-H612 Challenger 12 x 6

WATER GRINDERS

1 – Favretto-TA60 14 x 24 x 171 – Favretto-TA90 12 x 36 x 131 – Favretto-TA100 20 x 40 x 20

Software

Master CAM – Feature CAM – Auto CAD – Pro-ESolid Works – Mechanical Desktop – 5 Work Stations

MILLS

1 – Bridgeport-F-7347-00-00 2HP 1 – Bridgeport-F-5-09-505 1.5HP1 – Bridgeport-6-1155-06-26 1HP2 – Bridgeport-F537A 2HP1 – Bridgeport-F537A Series II Special 2HP1 – Sharp-YMV 4HP1 – Milwaukee 21-3267 K

Misc Equipment

1 – Hardinge 1HP Lathe1 – Chmer Hole Popping Machine 13.8x10.5x8.04 – Clausing 20 Drill Presses1 – Powermatic 1200 Drill Press1 – Ikeda Radial Drill1 – Seiwa MG-915 Radial Drill1 – Sharp RD-1230 Radial Drill1 – Do All Contour-Matic 36” Band Saw1 – Grob 4V-24 Band Saw1 – Kalamazoo H9AWV Band Saw

Equipment List

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USA

Chicago Plant Certifications El Paso Plant CertificationsISO 9001:2008 ISO 9001:2008ISO/TS16949:2009 ISO/TS 16949:2009

Mexico

Monterrey Plant CertificationsISO 9001:2008ISO 14001:2004ISO/TS 16949:2009

ISO Certification

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MJ Celco - Quality

Our quality team customizes measurement and tracking from basic SPC monitoring to full-dimensional layouts, including PPAP’s.

Coordinate Measuring Machines (CMM) Optical ComparatorsDigital Calipers Digital Micrometers Digital Height Gages Surface Plates (Large and Small) Rockwell Hardness Testers (B&C Scale) Pin gages

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MJ Celco - Quality

Laser QC Center - CMM - Load Tester - Comparator

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Manufacturing Capability

100 KVA Fanuc Robotic weld cell – Automotive Side Curtain Airbag

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Manufacturing Capability

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Manufacturing Capability

Airbag Jump Bracket Assy Steering Air Bag Brkts Card Cage Assy

Lincoln Radar Sensor Brkt Passenger Air Bag Cadillac Nav Chassis

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Manufacturing Capability

Misc Automotive Parts

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Manufacturing Capability

Car Radio Chassis, Covers, Front Plates

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Manufacturing Capability

Misc Fabricated Assemblies

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Manufacturing Capability