Gajendra Singh(ONGC Trainning Presentation)

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    Malaviya National Institute ofTechnology,Jaipur

    Presented by:-

    Oil and natural gas corporation ltd.Mehsana

    Gajendra Singh

    2008UCH125

    Presented to:-Dr. Madhu AgarwalDept. of ChemicalEngineering

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    Contents

    Intro

    The Organization ONGC Ltd.

    Group Gathering Station.

    Oil Exploration Process

    Heater Treater Central Farm Tank (CFT)-santhal

    Santhal GCS

    GCP (gas Compreesion Plant)

    ETP (Effluent Treatment Plant)

    EOR Techniques

    In-situ Combustion Process

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    Intro The Organization ONGCLtd.

    It is a Navaratna Public Sector Unit.

    It was set up on 14 August 1956.

    It is a Fortune Global 500 company ranked152nd.

    Indian government holds 74.14% equity stake

    in this company.

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    Intro The Organization ONGCLtd.

    Contributes 77% of India's crude oil

    production and 81% of India's natural gas

    production.

    It produces about 30% of India's crude oil

    requirement.

    It produced 27 MMT Crude Oil and 26 bcm

    Natural Gas in 2009-10.

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    Intro ONGC Ltd. Mehsana

    First well was drilled in 1964

    Mehsana project was started as anindependent project in1967

    Mehsana project is well known for heavy oilbelt, characterized by high viscosity crude

    1500 wells at present.

    Production is 6200 tones crude oil per day.

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    OIL PRODUCTION PROCESS

    The production of oil is being obtainedfrom three types of wells:

    1. Self Driving.

    2. Artificial liftI. 1. Sucker Rod Pumping.

    II. 2. Gas Lifting.

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    Sucker Rod Pumping.

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    Gas Lifting

    Reduction of the fluid density and thecolumn weight

    Displacement of liquid slugs by large

    bubbles of gas acting as pistons. Expansion of the injection gas so that

    it pushes ahead of oil

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    Group Gathering Station

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    HEATER TREATER

    Separate Water from oil.

    Temp. 80-85deg. C

    Chemical dosing

    Polar Chem (Demulsifier).

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    Electrical Section

    Coalescing

    Waterdroplet

    Dipole

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    -SANTHAL

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    an a as o ec onStation)

    Functions :

    To collect natural gas from wells

    To collect gas from GGS

    To send gas to GCP.

    To send compressed gas (CG) to GGS for artificial Gas lifting.

    To send CG to IFFCO,RIL, etc

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    Gas AnalysisCOMPOUND MOL%

    Methane(CH4) 87.150

    Nitrogen(N2) 0.160

    Carbon di oxide(CO2) 1.36

    Ethane(C2H6) 5.22

    Propane(C3H8) 2.5

    Water(H2O) 0

    Hydrogen bi sulfate(H2S) 0

    Carbon monoxide(CO) 0

    Oxygen(O2) 0

    I-butane 1.35

    N-butane 0.82

    I-pentane 0.36

    N-pentane 0.39

    Hexane 0.68

    Heptane 0

    Octane 0

    Nonane 0

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    Santhal GCS flow diagram

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    Scrubber

    Remove particulates and gases fromindustrial exhaust streams.

    Inject a dry reagent or slurry into a dirtyexhaust stream to scrub out acidgases.

    GasStream

    Hydratedlime andSoda ash

    SO2and HClremoval

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    GCP(Gas CompressionPlant) Function :

    To compress gas at high pressure.

    Suction Pressure : 4 kg/cm2

    Discharge Pressure : 40 kg/cm2

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    Process Flow Diagram Of GCP-

    Santhal

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    ETP (Effluent TreatmentPlant)

    Objectives

    The main objective of this plant is to collect

    effluent from various GGS and CTF and totreat that water.

    Finally the treated water is sent to waterinjection plant

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    EFFLUENT TREATMENT PLANT (ETP)-II(SANTHAL)

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    Clariflocculator

    It consists of Big cylindrical tank with a hollowcylinder inside.

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    (EOR)

    The variety of methods and techniques, which permits therecovery of higher percentage of original oil in place than,would have been possible using only primary recoverymethod.

    SELECTION OF EOR TECHNIQUES:

    Reservoir size, geometry.

    Types of reservoir drive.

    Viscosity of oil at reservoir condition.

    Depth of oil reservoir.

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    EOR TECHNIQUES

    Steam Stimulated

    Steam flooding

    (including hot water injection)

    IN-SITU Combustion.

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    -PROCESS

    Continuous injection of air and water

    The heat is generated within thereservoir (in-situ) by burning a portionof the oil.

    Improving oil mobility by reduction ofthe viscosity of the oil

    Two types of ignition process

    I.

    Spontaneous ignitionII. Artificial ignition

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    1. SPONTANEOUS IGNITION

    The reservoir temperature must begreater than 180F and the oilsufficiently reactive.

    The air is simply injected in acentrally located well.

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    2. ARTIFICIAL IGNITION

    When the temp. less than180F.

    The ignition accessories are loweredalong with a thermocouple wire into

    the sand face Ignition accessories are usually

    induced using down-hole gas

    burners, electric heaters Pyrophoric agent(such as linsseed

    oil)

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    IN-SITU COMBUSTION PROCESSES

    1. Dry Combustion

    2. Wet Combustion

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    Dry Combustion

    In this process, air is first injected into aninjection well then, the oil in the formation isignited.

    C

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    Wet Combustion

    In the dry combustion process, much of theheat generated during burning is stored inthe burned sand behind the burning front

    and is not used for oil displacement. The injected water absorbs heat from the

    burned zone, vaporizes into steam, passesthrough the combustion front, and releases

    the heat as it condenses in the coolersections of the reservoir

    Resulting in faster heat movement and oil

    displacement.

    Ch i l R ti A i t d

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    Chemical Reactions Associated

    with In-Situ Combustion

    1. low temperature oxidation (LTO)-Temp. below 400 deg. F .

    2. High temperature oxidation (HTO)-

    above 650 deg. F3. The Pyrolysis Reactions.I. Dehydrogenation,

    II. Cracking and

    III. Condensation of aromatic compounds(benzene and other ring compounds)

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    THANK YOU